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Just an update. Found the answer on the uk xrv forum. I needed to change the rotor on the crankshaft and pick up sensor. The carb rotor is completely different to the fuel injected rotor. Damn thing was sparking at the wrong time. Once changed it sparked up first time. Have test ridden and is absolutely spot on. No jetting required as apparently carbs will self a just. So I have a six geared, carbed, 1999 varadero and it's brilliant.